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We increase our competences at BJ-Gear A/S

In March 2018 Ny Stenderup Maskinfabrik ApS (a machine factory located in the southern part of Denmark) became a part of BJ-Gear A/S. Ny Stenderup Maskinfabrik is a subcontractor specialising in gear hobbing, CNC-turning and -milling. They have a machine park with machines capable of manufacturing complex products, and eight employees with years of experience in operating the machines.

A strong machine park and accomplished emplyees

When using Ny Stenderup Maskinfabrik as a subcontractor you are guaranteed machining of high quality and reliable delivery. This is ensured by using the newest processing machines, which can manage very diverse tasks, as well as skilled and dedicated employees.

Modern machines for complex tasks

Ny Stenderup Maskinfabrik offers milling and turning on a high level and handles very complex tasks. This is possible among other things because of the company’s machine park.

The plant manager of Ny Stenderup Maskinfabrik, Torben Pryds, in front of the Okuma Multus U4000 multitasking machine, which makes simultaneous machining and gear hobbing operations possible.

The company has a multitasking machine of the newest generation from Okuma. The Okuma Multus U4000 has a 5-axis simultaneous milling and gear hobbing function, which makes it possible to complete complex parts in one operation. Thereby you achieve the optimum precision and the fastest processing time.

The machine has an automatic tool changer that includes several tools, which means complex products can be completed in a single operation. Furthermore, Ny Stenderup Maskinfabrik has chosen to include a gear hobbing function, so the machine can complete the production of gears as well.

5-axis processing ensures a high level of precision

The newest machine in the machine park is an impressive DMG Mori DMU 80 eVo. It was acquired by the factory in 2017 and is a 5-axis machining centre. The machine is equipped with a tool changer with six cavities. This ensures short changeover times and gives the opportunity for the machine to run unmanned for longer periods.

The machine plays a part in securing the company’s high demands for precision in complex products and the ability to be flexible when solving the various tasks for the customers.

DMG Mori DMU 80 eVo is equipped with 120 tools, which makes it possible to machine complex parts.

Conventional machines and robots

Furthermore, Ny Stenderup Maskinfabrik has a 3-axis machining centre, a DMG Mori – DMC 1035 V ecoline as well as two Okuma LB 3000 CNC lathes and two gear hobbing machines.

The two Okuma machines both have a Y-axis and short bar loader. Also, one of the machines has a sub-spindle and is connected to a 20-kilo robot. The Okuma machines are ideal for small and medium batch sizes and delivers processing of a high quality.

BJ-Gear A/S and Ny Stenderup Maskinfabrik ApS

The acquisition of Ny Stenderup Maskinfabrik will without doubt strengthen both companies. BJ-Gear’s product programme has been expanded and the organisation is now able to offer subcontracting work such as gear cutting, turning and milling. Ny Stenderup Maskinfabrik, which remains on the current location, strengthens their organisation and competences within the departments of sales, development, production and quality.